FOUNDRY
Cast Iron and SG Iron Foundry India
RGK Group is one of India’s leading foundry based in Rajkot, Gujarat, INDIA. Having State-of-the-art Disamatic Foundry designed by German Norican Group, with CNC / VMC / VTL machining facilities. We produce Cast Iron and S.G. Iron / Nodular Casting machined components in various grades of castings as per ASTM / DIN / IS standards. We also produce and supply semi-finished assembly or fully-finished assembly products as per the client's requirements.
Kotecha Steel Forge have a infrastructure with facility of Grey Iron Casting and S.G. Iron (Nodular Casting) with testing and quality system between 70% to 85% as our 90% casting are supplied to OEM manufacturers in USA (65%), Europe (10%), India (15%) and 10% aftersales market. Part weight for 0.050 kg to 120 kg.
Available Facilities at our Foundry Division
- Disa make ARPA-300 & ARPA-450 automatic molding line with push pull system
- Disa make PLC Control Sand Plant with an Intensive Sand Mixer of 500 kg capacity
- Inductor thermal - Electric Induction Furnace of 450 kW with 500 kg 2 Pots
- Terry design Cupola Furnace of 18" 2 numbers for duplexing
- Box size for ARPA - 450 is 700 x 600 x 200/250 mm
- Box size for ARPA 350 is 550 x 500 x 200/250 mm.
- Cold Box Core Shooter Machine of Hopper capacity 5 L to 40 L
- Chemical & mechanical properties Testing Laboratory
- Sand Testing Laboratory
- Shimadzu-Japan Spectrometer
- CE Meter for C & Si Analyzer
- Microscope with Image Analyzing Software
- Computerized Hardness Testing Machine
- UTM machine with Extensometer for Tensile Testing
- Velocity Thickness Gauge
- Sophisticated Pattern Shop
- Sophisticated Core Shop
- Sophisticated Paint Colour Spray Booth
- Conventional Machining Shop
- CNC / VMC / VTM Machining shop with Advanced Tooling / Instruments / Jig-Fixtures
- R&D facilities for developing any components/products by means of engineering as per given samples, 3D Scanning methods, 2D & 3D design and development, 3D modeling, simulation for molds and pattern development.
Currently, we supply our foundry products to major clients in the automobile, industrial and agricultural sectors in USA, Japan and Middle East Asia, other than in India. We have a total installed capacity of 10,000 metric tones per annum, which can be upgraded to 15,000 metric tones per annum at short notice.
Induction
Induction Furnace
Molten Metal pouring through Monorail
Molten Metal pouring through Monorail
Molten Metal pouring through Monorail
Fully Automatic Sand plant with 30 MT/hour Sand Handling system
Molten Metal pouring through Monorail
Molten Metal pouring through Monorail
AP 14 Shot Blast Machine